Do you find yourself flaunting a shirt of a big brand or a rugby ball endorsed by your favourite player? In this world of personalisation, everyone wants to show off their brand so that value increases. Likewise, brands also want to create something promotional that can reach the wider audience in less time and is also budget friendly. Nowadays, customised rugby balls play a pivotal role in showcasing a brand identity and help in establishing a connection. These balls are exceptional craftsmanship that blends simple elements with intricate patterns. In this blog, we will learn how customised balls are made from scratch.
Formation of customised rugby balls
Design and elements – First of all, to create a custom rugby ball, a simple yet attractive design is prepared. Clients discuss their ideas to create something that is intriguing and enjoyable as well. Not only that, it should connect with players as well as fans. Design elements can include logos, slogan, colours, text or even patterns. Then, a prototype is prepared with minute deals that meet the clients and brands requirements.
Materials – Next, thing is to select a material that perfectly blends with the design. The material should not hinder the properties of rugby balls or cause any problem during the gameplay. It should also be durable and water resistant. For this synthetic rubber is used as an outer cover and inner layers are filled with cotton or polyester, so that the shape of the ball is balanced. For adding custom designs, the material should be conducive for printing or incorporating the hues.
Customisation and printing – Before the material does for stitching and cutting, it is shaped into patterns and designs. All of them are marked to be printed with specifications asked by clients. High quality inks are used for printing, so that it doesn’t fade with time. Various types of print machines are used depending on the complexity of the design to achieve the desired result.
Cutting and sewing – After, printing is finished. Then, all these materials are shaped into the desired pattern. After cutting, sometimes balls are machine sewn. But, for best quality, hand sewing is done. All four panels of balls are hand stitched together to give it a classy yet durable finish. Also, a small opening is provided for a bladder to be inserted for air.
Assemble and quality check – Next, step off to assemble all the parts sewn with a bladder. A bladder is made of latex which helps in shaping the ball into spheres and gives it desired bounce. Then, they are inflated to check for any holes or leaks. After the process is done, the last step is to do the quality check. All these balls undergo rigorous checks manually as well as by machines. These check for any loopholes such as leaks, thread, size, shape, colours, designs or anything that might hinder the ball’s performance. Once everything is okay and quality control is done. They are deflated and packed for shipping.
Conclusion
Creating a customised rugby ball is a fascinating yet intricate process. To get the finest ball, a meticulous process is performed that combines various nuances of art and science. A personalised ball gets the desired shape and elements that can help promote brands the right way. Personalised rugby balls are powerful tools for promotional activities, events and precious gifts for fans. So, whether you are a player or a brand, customised rugby balls are best to showcase the spirit of the game and best to promote brand identity.